2012 Wynn Danzur.com

The One Stop Source for Ferrous and Nonferrous Castings

Wynn Danzur __ now on FACEBOOK. / click below

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                                     The purpose of website has always been to serve your Metal Casting needs.

                         Today as yesterday we are both proud and thankful for everyone's support all of these years.

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Our 24th Year !!                 Our 24th Year !!                      Our 24th Year !!                        Our 24th Year !!

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                                The 2012 Wynndanzur.com website will help you in the purchasing of American Made

                                     Aluminum Castings,  Iron Castings,  Steel Castings, Iron Castings, Die Castings, 

                                                 Investment Castings, Powdered Metal Castings, and more.    

                                                              More than ever before, the purchasing of American Made

is more than just being Patriotic, it is very Profitable, and it is very Safe!

                                                          To learn more about "Why to American Made,"

                                                        please take a minute to PRESS the Blue link below:

 Buy American

BREAKING NEWS: Brazil to Slap Quality Control on China Goods; USA may follow soon. 

See all the Story inside this Buy American link !!

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                              Here in the USA, we build all of these type of cast components with the following Processes;

                        Sand Casting Process, Permanent Mold Process, Investment Casting Process, Die Casting Process,

                                       Hunter Automated Equipment Process, Squeezer Casting Process, and more. 

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                 This website will explain these Casting Processes in such a way that everybody will enjoy and learn.

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We are very sorry!

Recently many have been sending us e-mails only to get them bounced back.

Reason for this is work was done on the website, 

and in that process the e-mail address was corrupted.

The e-mail address is now fixed.

We sincerely thank all of you loyal readers and customers whom called us about this problem.

                                                          Come on in side and let's get to know each other .....

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Styro-Foam Casting

Be sure to see:  All Processes

Styro-Foam Casting

best idea is to think of permanent molding, or sand casting, or green sand molding.  but, instead of sand, or a permanent molding tool, it is STYRO-FOAM that is used as the pattern material. When molten material is poured into the mold cavities, the styro-foam is simply burned away, and wanted cast part remains.

Most times the styro-foam pattern is laid out by a computer, then air cut to the shapes needed, or many shapes fastened together to form pattern.

During the casting process, which would be just like sand casting, with the pouring of molten metal into pattern cavity, which in this process is styro-foam, sometimes the styro-foam is burned away, and sometimes it is not. This depends on the application of the actual component being cast. 

Also See Lost Foam Casting below:

Lost Foam Casting is a relatively new casting process compared to other metal casting procedures that date far back into antiquity. The first patent for Lost Foam Casting was made in 1958 but it was not until 1964 that what we know commonly as Lost Foam Casting was introduced.

Lost Foam Casting is a form of Investment Casting much like Lost Wax Casting. The key material of Lost Foam Casting is of course foam which is not used in other metal casting methods. The use of foam has many benefits to the artisan like ease of use and shaping and the relative inexpensive cost of the material. Each casting is going to be one of a kind since the original casting of foam is lost during the process.

The foam original will be replaced by the molten metal unlike the Lost Wax Casting where a wax mold is made of the original and then coated with a ceramic shell in preparation for the molten metal. Luckily, most foam is pretty inexpensive so the loss of the original shouldn't pose a significant financial loss, just an annoying creative loss.

Foam is easily shaped by hand held tools but even still some practice may be needed to prefect the sculpting of the material. You will need to place a sprue into the foam which will allow the molten alloy to spread into the foam and adopt the shape of the item. Packing the foam and sprue in sand is a good way to insure that the mold will retain its shape through the pouring process. The metal will replace the foam by vaporizing it.

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                                                                2012 Wynn Danzur.com

                  This is your Home for Ferrous and Non-Ferrous Castings !

Join the growing movement and Buy American !

Buy American

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                                                                                               Telephone: 812-689-0793

                                                                                FAX: 812-750-0124

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                                                                                  Postal address:

                                                                                                Wynn Danzur Marketing

                                                                                       PO Box 662

                                                                              Versailles, Indiana 47042

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Below is the correct e-mail address !

 

                                   Electronic mail:  mailto:wynndanzurusa1@aol.com

We are very sorry!

Recently many have been sending us e-mails only to get them bounced back.

Reason for this is work was done on the website, 

and in that process the e-mail address was corrupted.

The e-mail address is now fixed.

We sincerely thank all of you loyal readers and customers whom called us about this problem.

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                                                                             Thank you for visiting with us !!

    You can be a Great American!

                                                                                                   http://www.honorflight.org/

                                                                                 Press on above link to learn about Our Troops.

Send mail to wynndanzurusa1@aol.com with questions or comments about this web site.
Copyright © 2011 Wynn Danzur Marketing
Last modified: March 09, 2012